GN Solids Control does design and make different capacity Liquid Mud Plant to suit for oil base mud mixing, water base mud mixing and SOBM mud mixing.
GN Solids Control offers 2 types design of the liquid mud plant: the vertical type liquid mud plant and the Rapid Deployment Liquid Mud Plant (RDLMP). 
Below are the popular tank types offered by GN for different application and capacity Liquid Mud Plant:
1) Oil base mud tank with mud agitators
2) Water based mud tank with mud agitators
3) Base Oil Tank equipped with filtration unit and transfer pumping system
4) Water Tank equipped with filtration unit and transfer pumping system
5) Brine tank or brine mixing (Fiber Glass Tank or Coating protection)
6) Bulk Tank
7) Mud Mixing Tank equipped with mixing hopper, mixing pump and mud agitators.
All GN brand mud tanks are designed and makes to suits for oil field outdoors application. Painting and coating is an important effect of the mud tank lifetime.
GN excellent painting and coating can ensure the tanks suits for corrosion resistant life time: 10 Years
1) GN Solids Control only choose and use international famous brand for coating and Painting, like PPG, or Japan Kansai Heavy Duty Marine Painting.
2) All GN made mud tank will be treated with Ball or Sand blasting per SA 2.5 Standard.
GN mud tank is with 3 painting treatment:
1) Primer Zinc rich epoxy Coating: 50 microns
2) Second layer epoxy build coating: 120 mircons
3) For tank outside polyurethane finish: 80 Microns
Besides different types of mud tanks for liquid mud plant, GN Solids Control makes full line mud treatment and mixing equipment for liquid mud plant: solids control shale shaker, barite recovery decanter centrifuge, mud mixing hopper, centrifugal pump, mud agitators, etc…
If you have any questions about liquid mud plant, welcome you contact GN engineers.
Category Archives: Solids Control
500GPM Mud Recycling System for HDD, CBM drilling and water well drilling
500GPM is a most popular mud recycling system model suiting for HDD rigs, CBM drilling and water well drilling rigs. GN Solids Control offers 3 options for standard design 500GPM mud recycling system: GNMS-500B GNMS-500G, and GNMS-500GL. All the 3 models system for capacity for mud treatment, recycling and mixing. The major difference is as below:
1) GNMS-500B is an economic standard mud treatment and recycling system for HDD rigs, CBM drilling and water well drilling rigs. The main processing equipment is a double deck mud cleaner. The double deck mud cleaner is a combination of a double deck shale shaker and desilter cone assembly. It can save footprint and save cost. The usable tank capacity is 10m3 of the total tank system.
Total power of GNMS-500G mud recycling system is 84kw.
It suits for customer with limited space at jobsite, or for clients want to save cost.
2) GNMS-500G is a general standard and most popular model of mud treatment and recycling system for HDD rigs, CBM drilling and water well drilling rigs. The system includes a single deck shale shaker. A separate mud cleaner is combined with shale shaker, desander and desilter cone.
Tank useful capacity of GNMS-500G mud recycling system is 16m3. It is bigger than option 1 GNMS-500B mud recycling system.
Total power of GNMS-500G mud recycling system is 126kw.
3) All processing equipment of GNMS-500GL is the same with GNMS-500G. Total power of GNMS-500GL mud recycling system is 126kw. But it is with a bigger size tank and a tank usable capacity. It is with 25m3.
All shale shaker and mud cleaner are complete with a full set of high quality composite material shaker screen while dispatch from GN Solids Control factory.
All GN made mud tank will be treated with Ball Blast before painting. All tank are with External paint and internal coating for better anti-corrosive.
Horizontal Mud Agitator for sale
As a mud agitator manufacturer, GN Solids Control make around 800 mud agitators a year include horizontal and vertical mud agitator. Now GN have some of mud agitators in stock for sale with c/w the following features:
• Helical Bevel Gear Box for high efficiency and high performance.
• Horizontal Mounting suitable for most of the mud tanks
• 25 HP Agitator motor for 60 HZ with speed 1800 RPM
• C-Face Explosion Proof Motor for easy installation
• 55 Deg. Amb. Temp. Rated suitable for middle east market
• 5/8″ Mounting Plate
• 8 ft.Shaft Length for the heavy duty agitation
• 3-5/8″ Agitator Shaft Dia. for heavy mud operation.
• 44″ Canted Mud Agitator Impeller for standard oilfield mud tank.
• Necessary Couplings & Bushings for connection of the gearbox and motors.
• Bottom Stabilizer for stable operation for deep mud tanks.
• 460 Volt, 3 Phase, 60 Hz. Or 380V 60HZ for most of the drilling rigs
If you have your own tank, please just send us your mud tank drawing with dimensions, we can use our software to calculate and select the suitable mud agitator for you. Besides the horizontal mud agitator, GN Solids Control also design and manufacture vertical mud agitator for less foot print installation. GN Solids Control is the first API certified mud agitator manufacturer in China, and we have our branch in Russia and USA to service the local clients with fast speed.
For last 10 years, GN Solids Control has grown up from 10 employee company to a 200 employee company with our business coverage over 70 countries and regions. Our mud agitator is polular used for drilling mud mixing tank, storage tank, and recycling tank to avoid the settlement of the solids in the mud tank. And our mud agitator is popular for oil industry, HDD, and CMB drilling as well as mining industry.
River water cleaning and dredge slurry separation system
GN Solids Control offers customized and turnkey solutions on various kind of liquid solids separation project, like river water purification and cleaning system, the dredge slurry separation system.
Features of the river water purification and cleaning system, the dredge slurry separation system:
1) Normally, the capacity of the river water cleaning system and the dredge slurry separation system is big. Like 1000 m3/h or more. As the river water requested to be cleaned is near the life areas. They have to finish the separation job as short as possible to reduce the affect to nearby people normal life.
2) The particle size of the solids in the dirty river water or in the dredge slurry is not for sure. It normally contains unexpected big stuff, like shoes, rocks, household waste, etc…
3) The fine solids or ultrafine solids control is normally very high. They will increase the difficulty of the separation plant.
The normal equipment GN Solids Control will be used for the river water purification and cleaning system, the dredge slurry separation system:
1) Linear motion solids control shale shaker GNZS594G, or even the double deck shale shaker GNZS706E. Some time, the shale shaker is equipped with 2 kinds of shaker screens. Some batches of shale shakers are equipped with coarse screens to remove the unexpected big stuff in the dirty water for preseparation.
The second batch of shale shakers are equipped with fine shaker screen for the next step pre-separation, to remove the solids above 200 microns.
2) Mud cleaner combined with under flow shale shaker, desander and desilter. The mud cleaner is for the second and the third stage separation. The desander cone will remove solids over 50 microns. The desilter cones will remove solids over 27 microns.
3) Different sizes centrifugal pump to feeding for the desander and desilters. GN advanced design centrifugal pump is interchangeable with NOV Mission Magnum pump. It is the most popular pump design. It can be interchangeable with client’s old Mission pump. And they can use GN spare parts for client’s old Mission pump.
Shale shaker and jet mud mixer for 2 drilling rigs in India
2 weeks ago, a batch of shale shaker and 2 sets jet mud mixers were shipped to the sea port for a drilling company in India. The shale shakers and jet mud mixer is for 2 drilling rigs.
The customer is very familiar with Chinese suppliers. Regarding shale shaker, their previous supplier is U.S and European brand. For this order, they compared all their previous suppliers in U.S and European, and also contacted nearly all the solids control manufacturers in China. But finally, they believe GN Solids Control products is the most attractive with its excellent quality and reasonable price.
Furthermore, GN Solids Control has its own screen production line for different models replacement shaker screen. GN high quality composite material screens for GN shakers can help them saving much cost on the screen consumption. They believe GN shale shaker and jut mud mixer can give more benefit to them.
One of the client’s concerns is that, their jobsite is very corrosive. It requests an excellent anti-corrosive performance of the shale shaker.
1) All GN paint brand is Maritime Heavy anticorrosive Japan Kansai paint.
2) GN Solids Control shale shaker deck is made from stainless steel. For other companies, they mainly use carbon steel. Heat treatment on the whole shaker deck and the additional reinforcing beam at both sides of the deck wall make the shaker deck strong enough for high vibration force to perform a better separation performance.
3) High standard pre-treatment of steel material. All the parts should be prepared by ball blasting except for the galvanized parts and the place, which cannot be prepared, by ball blasting.
4) High standard coating requirement and the coating materials for shale shaker and jet mud mixer:
a. 1 lay Zinc rich Heavy Duty epoxy primer, thickness 50μm;
b.1 layer Epoxy micaceous iron oxide intermediate, thickness 100μm;
c. 2 layers Polyurethane topcoat finishing, thickness 80μm;
Besides all the benefit, GN Solids Control can offer high quality replacement screen the clients old shakers. GN Solids Control high composite material shaker screen performance and lifetime is even better than the OEM screens. But GN Solids Control screen price is much better than the OEM.
GN500 GPM fast move tank mobile unit for water well drilling
GN500 GPM mud cleaning and mud recycling system is a popular size mud treatment system for water well drilling, HDD and CBM drilling. It is a compact design integrated mud system. It is composed of 3 stages solids control and the mixing system.
In order to suit the requirements of different jobsite, GN offers 2 types design: oil field skid mounted 500GPM mud recycling system, and fast movement mobile unit.
Water well drilling operators prefer mobile unit for fast movement. The system is equipped with wheels; it is very convenient for movement. As water well is not deep size. It will be finished in some months. The drilling rigs are normally moved frequently, so it requests the fast movement of mud recycling system.
GN 500GPM mobile mud system utilizes single frame axe. Compared with double frame (axe of wheels), the single frame trailer skid is more popular in fast movement 500GPM mud system. There mainly two advantages of single frame design 500GPM mobile mud system:
1) The single frame design trailer skid for mobile mud system can spare more space for usable mud storage volume.
2) The single frame design trailer skid for mobile mud system is with less ground friction. It can spare more fuel for operators.
Features of GN 500GPM mobile mud system:
1) The 500GPM mobile mud system consists of 3-stage solids control process: 1 set linear motion shale shaker for the 1rst stage solids control. 3-in-1 mud cleaner for the 2nd and 3rd stage solids control.
2) The 500GPM mobile mud system consists of mud mixing hopper and mud mixing pump to prepare new mud for rigs.
3) For a more compact design, the feeding pumps are mounted on tank slope, mixing hopper mounted on the tank top, while the mixing pump are mounted on tank skid, together with the ladder.
4) GN 500GPM mobile mud system utilizes composite materials replacement screen for reliable performance and loner lifetime.
GN Solids Control can offer customized solutions to meet clients’ special demands. Welcome you contact GN Solids Control for proposal.
Operator perform checking of decanter centrifuge
Various industry that need delicate separation often consider decanter centrifuge due to its high RPM rotation speed. Decanter centrifuge to be function it well, it needs to be well balanced on bowl that contain horizontal screw that perform the separation.
When decanter centrifuge is arrived to its location, the balance of the bowl should be first one to check for possible problems. When the transport personnel will be sent to the horizontal screw centrifuge, we must promptly carry out inspection, in order to prevent future disputes, we better be able to face the inspection, to confirm the quality of the horizontal screw.
When decanter centrifuge arrived, it needs observe the appearance of opening the crate, and then observe the appearance of decanter centrifuge, check the external metal have no obvious cracks, scratches, occur in the process of handling without impacting the dent. Manufacture that provide the inspection list, the receiver will check all the parts are available, the model and the purchase of the goods are in the same way, this can effectively avoid sending the wrong goods.
Connect the decanter centrifuge with power source and turn it on, examine some of the functions of the horizontal screw decanter centrifuge, if the use of the general function appear without issue during the inspection, then the decanter centrifuge is ready for treatment operation.
Manufacturer like GN Solids America LLC suggest below if driller facing during the process of the drilling fluid. Regular maintenance on the centrifuge such as regularly washing the inlet and outlet by filling water or diesel is major step to avoid serious breakdown. It is also crucial that add lubrications to the bearing parts to ensure proper lubrication. In order to ensure the process in the use of these parts in regular drilling operation which influences the effective of oil well drilling. The electronic parts of the centrifuge are working the best by running certain period of time frame (like none-stop for hours) and avoid rapidly turn on and off of the decanter centrifuge often can make sure less-failure of the parts as well.
New Year Celebration Party of GN Solids Control
GN Solids Control is a worldwide famous brand for mud solids control equipment, drilling waste management equipment, as well as high quality replacement shaker screen. GN is from China, now GN has separate brand and warehouse in Russia, and Houston USA. Chinese New Year, also known as Spring Festival, it is the greatest event in China. It is the most important and the greatest event in China and for all Chinese people and oversea Chinese. And, it is coming on 28th Jan. 2017.
2016 is a big bigbig tough year for petroleum person. Seen from the activity drilling rig quantity, 2016 may be the worst year for the recent 30 years. Crude oil price keeps low down and down. So many rigs stop working. People lost their jobs. There are too many second hand equipment and system on the market. New equipment demands keep downturn. The good time is far away.So many oil related companies cannot survive and closed. Some of them are no longer in this field and change to other business.
In such difficult condition, GN Solids Control people are working hard, and try their best to improve quality and reduce the cost to give better support to clients. Furthermore, GN Solids Control keeps investing on new products. GN Solids Control has invest more on high-technology equipment, like TDU, automatic tank cleaning equipment, new technology composite material screen, smart control system, etc…
In order to thank the hardworking of all GN people, GN Solids Control will hold a fantastic New Year party before the holiday. All GN stuff will join the party. There will be performance team to give wonderful programs, like Singing, dancing, magic show, traditional show, etc… But the most important, most attractive, and the most exciting time, is prize draw. The company prepared 5 stages prizes it can cover 2 thirds of the Participants.
Complete sets Piling desanding plant for bore piling
GNMS-500D is an economic desanding plant for bore piling, TBM and micro tunneling activities.
Piling and micro tunneling Desanding plants are used to remove solid particles in drilling muds, and purify the drilling mud, and make it is qualified for reusing in foundation engineering and construction engineering works.
The piling and micro tunneling desanding plants can be used to treat either water-bentonite, water-polymere, or water-cement and bentonite suspensions. Desanding plants have further applications in gravel pits, in the mining industry, in water well drilling, in piling, in micro tunneling projects, and other underground activities.
Bore piling desanding unit
The treating capacity of a desanding plant is determined by the separated equipment treating capacity included in the system.
GNMS-500D desanding plant is with the treating capacity up to 500GPM (120M3/H). The cut point of the system is 40 microns. It means the desanding plant can remove most particles above 40 microns. The mud cleaner GNZY753E-Y1S is a combination of shale shaker and desander cyclone assembly. The shale shaker is a D100 separation machine (separation efficiency is 100%), the shaker utilizes coarse solids via using different wiremesh screens. The up screen area is 0.875m2, the bottom screen area is 1.35m2, total screen area is 2.225m2. The desander cone size is 10 inch, with a 10 inch desander cone for 500GPM capacity.
Desander feeding pump is centrifugal pump GNSB6×5A (37Kw). The system is complete with lighting system and electrical control system. Total power of the system is 39kw. Total weight of the system is only 2850. And the operation footprint is only L3506xW2050×H3721. It is very compact and easy for movement. GN offers turnkey solution for different mud cleaning and recycling system.
Desides GNMS-500D mud desanding plant, GN has GNMS-1000D for 1000GPM capacity and GNMS-200D for 200GPM capacity.
GN does offer customized solution for different kinds of drilling mud treating capacities. If you have any questions about mud recycling and waste management, welcome you contact GN 24*7 service line.
Full set of desanding plant with solid control shale shaker
3 sets of GNMS-1000D mud desanding plant have been dispatched to the client’s jobsite weeks ago. It is ordered by a GN regular client. They already own some different sizes desanding plant from GN Solids Control. They are happy with the performance of the separation plants. When they have new projects, they are willing to come to GN for solution.
Features of GNMS-1000D mud desanding plant
Bore piling desanding unit
1) It is a very compact design sand removing plant for HDD, CBM, Piling, micron tunneling, water well drilling, and other underground construction activities.
2) The GNMS-1000D mud desanding plant is composed of a full set solids control double deck shale shaker. The shale shaker is with 2 ea 10 inch hydro cyclone desander cone on its top. It saves the system footprint, and integrated with the function of both solids control shale shaker and mud cleaner.
3) High quality parts, like 100% PU hydro cyclone, International famous brand vibration motors, composite material shaker screens, ensure longer lifetime and reduce the maintenance cost.
4) The GNMS-1000D mud desanding plant is an economic design system. It is cost economic. Clients can do the job with a smaller fund investment, and with a higher return rate.
5) The inland shipping dimension is L3780 x W2162 x H2612 mm, Total weight is 3700kg. It is convenient for movement.
6) The operation dimension is L4176 x W2162 x H3796mm. It is a very small footprint occupation.
7) Total power of the system is 59Kw.
The plant is a separation system; users can choose a separate mixing unit for preparing new mud. But the mixing and storage tank, GN recommend clients to prepare locally to save the total cost.
Other size economic design desanding plant offered by GN Solids Control:
1) GNMS-200D desanding plant
2) GNMS-500D desanding plant
Besides the economic design desanding plant. GN Solids is China leading supplier for full functional mud cleaning system with compact design. If you have interest for more information, welcome you contact GN at GN Solids Control / GN Solids America / GN Solids Russia for more details.