A Middle East drilling company has received a batch of GNSC14-48 screw conveyors, along with a series of advanced GNZS-594 shale shakers and GNZS594-2S16N mud cleaners. The shale shaker plays a crucial role as the first phase of solids control in the drilling fluids processing system, impacting the overall performance of the entire system. GN Solids Control offers customized solutions, such as double or triple shale shakers on a single skid, complete with connecting manifolds based on client specifications.

Advanced Shale Shaker Technology

GN Solids Control’s shale shakers incorporate both third-generation linear motion and fourth-generation balanced elliptical motion technologies. The GNZS series linear motion shale shaker combines cutting-edge domestic and international technology with GN’s proprietary designs. This series offers significant advantages, including high G-force, wide screen area, compact structure, and cost-effectiveness. These features have been consistently validated by positive customer feedback, demonstrating the shaker’s ability to meet diverse operational demands in drilling projects.

For a municipal wastewater treatment project in North Africa, three GNLW654-VFD dewatering centrifuges have been selected as the core equipment. These centrifuges are designed to handle high sludge loads while maintaining efficient dewatering performance. Each centrifuge is equipped with temperature and vibration sensors, allowing for continuous monitoring of the equipment’s condition to ensure smooth and safe operations. The centrifuges are controlled by a sophisticated 4-VFD control cabinet, which manages the main motor, auxiliary motor, slurry pump, and dosing metering pump, providing precise control and flexibility during operation.

Advanced Chemical Dosing System

In addition to the centrifuges, the project includes a 6500L chemical dosing unit. This unit is essential for efficient flocculation and dosing during the treatment process. It comes with three screw pumps, which function as dosing metering pumps, ensuring the accurate and consistent delivery of chemicals. Together, these systems form a comprehensive solution for effective sludge dewatering and wastewater treatment.

Advanced Solutions for Efficient Drilling Operations

Recently, GN Solids Control successfully shipped two advanced drilling mud dewatering centrifuge systems to a prominent European customer. Each complete system comprises a GNLW364FT decanter centrifuge, a chemical dosing system, a slurry feed screw pump, and two containers to facilitate smooth transportation and installation.

The GNLW364FT decanter centrifuge is engineered for exceptional efficiency in separating solids from drilling mud, significantly enhancing the dewatering process. This model is particularly noted for its reliability and performance in harsh drilling environments, making it an ideal choice for the demanding needs of the oil and gas industry. The accompanying chemical dosing system optimizes the separation process, ensuring that the mud is treated effectively to maximize recovery and minimize waste.

This shipment underscores GN’s commitment to delivering high-quality, innovative solutions to clients around the globe. By providing tailored systems that meet specific operational requirements, GN enhances the efficiency and effectiveness of waste management in drilling operations.

As GN continues to expand its global presence, this project reinforces the company’s strong reputation in the European market, showcasing its ability to meet the evolving needs of clients while contributing to sustainable practices in the industry. The successful delivery marks another step forward in GN’s mission to lead in solids control technology.

For offshore drilling companies, efficient solids control is essential to optimize drilling performance and reduce operational costs. The GN Linear Motion Shale Shaker provides an advanced solution, combining durability and high performance. Below are some standout features and benefits:

Innovative Shale Shaker Design

The patented shale shaker deck allows for real-time angle adjustments during operation, ensuring consistent performance. This mechanical adjustment feature, paired with the tighten rubber sealing on the deck and screen, extends equipment life and makes screen replacement easy.

Built for High-Performance Operations

The shaker deck undergoes heat treatment, making it capable of handling high G-force operations, which enhances its durability. Additionally, the pretensioned screens allow for quick and easy replacement, minimizing downtime.

Quality Components and Flexible Feeding Options

Equipped with vibration motors from leading brands, certified by IEC Ex, ATEX, and UL, the GN shaker guarantees reliable vibration performance. It also uses high-quality electrical components from SIEMENS and Schneider. Its flexible feeding options, including Weir, Top, and Hopper feeds, make it adaptable for various applications.

As the geothermal drilling industry continues to expand globally, the demand for reliable and efficient mud treating systems has never been higher. Recently, we provided a 1500 GPM Geothermal Mud Treating System to an overseas drilling contractor, equipped with GN’s cutting-edge technology to enhance drilling operations.

Comprehensive Equipment and Features

The system is anchored by two GNZS594J-SHBF shale shakers, designed to handle high flow rates while effectively separating solids from the drilling mud. Additionally, the GNZJ594J-D3S16NF desilter plays a crucial role in eliminating fine particles, ensuring that the mud remains clean and usable throughout the drilling process.

The system also includes five specialized tanks: a shale shaker tank, an intermediate tank, a suction tank, a storage tank, and a water tank. Each tank serves a unique function, contributing to the smooth and efficient management of drilling fluids. To further optimize the system’s performance, we have integrated multiple GN agitators, sand pumps, a jet mud mixer, and mud guns, creating a cohesive and powerful mud treating solution.

This system exemplifies our commitment to delivering high-quality GN equipment that meets the rigorous demands of geothermal drilling, helping our clients achieve success in even the most challenging environments.

Cutting-Edge Solutions for Drilling Waste Management

GN Solids Control is in the final stages of assembling a new batch of Screw Conveyors (Augers), a vital component of their drilling waste management systems. These conveyors, each section measuring 12 feet, are crafted from highly durable, abrasion-resistant materials, offering a longer lifespan than competing products. Designed for both offshore and onshore drilling operations, GN’s Screw Conveyors provide an efficient and cost-effective solution for transporting cuttings, while adhering to the highest safety standards.

Advanced Design for Maximum Efficiency

GN’s Screw Conveyors are engineered with a range of features to enhance performance and durability. The screw flights are made of thick, wear-resistant manganese steel, with an option for additional coatings to further extend their service life. The reinforced external frame allows for both horizontal and inclined installations, ensuring versatility in various operational environments. High-quality bearings from reputable brands like NSK and FAG ensure reliable, long-lasting performance.

Additionally, the conveyors are equipped with protective grating or upper covers, which can be easily accessed for maintenance. GN Solids Control also offers cuttings transfer pumps, complementing their screw conveyors for a complete, efficient drilling waste management system. With a commitment to innovation and quality, GN continues to lead the industry in providing robust solutions for the drilling sector.

Advanced Environmental Solutions for TBM and Pipe Jacking

GN Solids Control  has recently completed the production and deployment of its GNTBM-320 Tunnel Boring Machine (TBM) Mud-Water Separation System for a domestic client. This system is set to redefine how slurry is managed in TBM and Pipe Jacking projects, ensuring more sustainable and efficient operations.

Streamlining Slurry Separation Processes

The GNTBM-320 is designed to tackle the complex challenge of separating slurry, which often contains sand, stones, and other solid materials, generated during TBM and Pipe Jacking activities. By efficiently transforming slurry into reusable water and manageable solid waste, the system plays a crucial role in reducing environmental impact and supporting water conservation efforts.

Optimized Design for Urban Construction Sites

Urban tunneling projects often face constraints in terms of space and efficiency. GNSC’s GNTBM-320 system addresses these challenges through its compact and optimized design, which allows for installation in confined spaces without sacrificing performance. The system’s multi-level structure ensures that it can meet the high treatment demands of urban construction sites.

With the GNTBM-320, GNSC continues to lead the way in providing innovative and environmentally responsible solutions for the construction industry.

GN Solids Control offers an innovative Decanter Centrifuge designed specifically for drilling mud solids control and oilfield waste management. Our VFD drive decanter centrifuge, equipped with variable speed functionality, allows for efficient barite recovery, fine and ultra-fine solids separation, and dewatering. With options ranging from 9-inch to 22-inch bowls, GN provides versatile solutions for various applications.

Key Features of GN High Configuration Decanter Centrifuge

• Patent Design: Our centrifuges feature a patented design with the highest configuration and premium materials, ensuring long-term, reliable service.
• Durable Construction: The bowl’s cylindrical and conical sections are made from Duplex Stainless Steel 2304 through centrifugal casting, while other parts are crafted from SS304 stainless steel.
• Enhanced Protection: Tungsten Carbide Tiles protect the screw for extended lifespan and easy replacement. The screw flow distribution port and bowl solids discharge port are also safeguarded by tungsten carbide alloy.
• Flexible Application: The liquid discharge weir height is easily adjustable, allowing for flexible application across different tasks.
• Robust Support: The bowl assembly is supported by a tightened belt, protecting the bearing during movement.
• Advanced Control System: The centrifuge is equipped with a pressurized EX Proof VFD control cabinet, managed by a PLC system.
• Reliable Operation: Genuine SKF bearings ensure longer and more reliable operation.

Recently, a 22-inch large bowl centrifuge (GNLW553D-VFD) was successfully delivered to an oil service company in Asia, demonstrating our commitment to providing high-quality, efficient solids control equipment for the oil and gas industry.

Advanced Mud Management Solutions

GN Solids Control is excited to announce the successful delivery of our cutting-edge Mud Tank System to a client in Africa. Specifically designed for workover drilling rigs, our Oil Drilling Mud System, also known as a solids control system or mud circulation system, is essential for maintaining operational efficiency and environmental safety in oil and gas drilling.

State-of-the-Art Solids Control Equipment

Our Oil Drilling Mud System is engineered to support various drilling rig sizes, ranging from 250HP to 3000HP. The system incorporates several key solids control equipment components to ensure optimal performance:

1. Shale Shaker: For primary solids control, filtering out particles up to 100 microns.
2. Desander: For secondary solids control, removing cuttings down to 40 microns.
3. Desilter: For tertiary solids control, targeting cuttings as fine as 20 microns.
4. Decanter Centrifuge: For fine solids separation, effectively handling particles between 2-7 microns.

Comprehensive Mud Tank Configurations

Our Mud Tank System comprises multiple tanks, each serving a specific function to ensure efficient mud management:

1. Shaker Tank: For silting and initial separation.
2. Active Mud Tank: For active circulation of drilling fluids.
3. Suction Mud Tank: Ensuring a continuous supply of mud to the drilling pump.
4. Mixing Mud Tank: Facilitating the mixing and conditioning of drilling fluids.
5. Storage Mud Tank: Providing storage for treated and conditioned mud.

Optimized for Efficiency and Compliance

GN Solids Control’s Mud Tank Systems are designed to optimize drilling performance while ensuring strict compliance with environmental regulations. Our innovative design and robust equipment allow our clients to achieve superior mud management, reducing operational downtime and increasing overall efficiency.

For more information on how our Mud Tank Systems can enhance your drilling operations, please reach out to us.