Recently, a customer contacted GN Solids Control to ask for a quote for the air driven vacuum transfer pump system GNSP-40B.

To ensure clients make right decision and choose the right equipment type and model. GN Solids Control sales manager communicate more information in this regards.

Below are some questions GN Solids Control asked to the client:

What material you want to transfer? What is the transfer capacity and transfer distance you need to reach? The max. suction distance of GN solids vacuum pump can up to max. 50m, it is for horizontal transfer. The vertical lifting head is max. 7~8m.
GNSP-40B is a solids and sludge vacuum pump. It can apply for various applications in different industries, like to transfer drilling cuttings, solids and sludge. GN Solids Control has 3 vacuum pump models, GNSP-40B is the biggest model. GN Solids Control has middle size GNSP-20P, and a small size GNSP-10B. The middle size and small size are both portable design with tyres for easy movement. As there is no electrical parts and 100% driven by air, it requests big air consumption.

Take GNSP-40B for example, it request air supply 17m³/min with pressure 550~785Kpa. If driven by a separate air compressor, the min. power is 90kw. It can also use other air source only if the pressure and air consumption can achieve.
While you choose models, pls consider both the capacity and air supply. Enclosed is the brochure for your information.
You can visit our website to check the working performance:
https://www.gnsolidscontrol.com/video/solids-vacuum-pump-pick-up-material-with-height-of-3-meters-video.html

Besides solids and sludge vacuum pump, GN Solids Control does also make vacuum cleaner for oil mud clean-up or tank cleaning of rig site. It is a dual function vacuum unit for both vacuum cleaner and vacuum transfer pump. Operators only need to change the suction head to suit for different material and different applications.
Besides oil rig site, the GN Mini Vacuum Cleaner can also be used as industry cleaner.
https://www.gnsolidscontrol.com/video/gn-vacuum-cleaner-for-industrial-waste.html

Recently, GN Solids Control engineer just finished a jobsite troubleshooting for decanter centrifuge. The problem of the the jobsite is that, the client use a very big power sand pump is used to feed for 2 centrifuges; the pipelines are controlled by valves. The pump control is separated with centrifuge control. There is no connection between pump control and centrifuge control. It is not allowed and will damage the centrifuge.

GN Solids Control comments: There MUST be connection between centrifuge control and feeding pump control.
The centrifuge itself is with overload protection. In case of overload, e.g.: the feeding flow is suddenly increased, or jobsite people wrongly open the valve to feed more mud, or the mud weight is suddenly increased, etc…The mud is over the centrifuge handling capacity. The centrifuge will be stopped to avoid damage.

In normal condition there is connection between pump control and centrifuge control. The pump feeding can be stopped immediately after the centrifuge is stopped. The centrifuge bowl is stopped rotating gradually, the internal mud is push out during the time. After the centrifuge completely stopped, operators can check the situation or adjust centrifuge settings, and start the centrifuge and pump feeding again.

But if there is no connections between centrifuge control and pump control. In case the centrifuge is stopped as overload, the pump cannot be stopped and keep feeding to the centrifuge bowl. The centrifuge stopped rotating but mud continued be pumped into the bowl and cannot come out, it will cause serious block, or even cause serious damage to centrifuge components, like damage the gearbox or bearings.

Recommended solution:
There are control components for 7.5kw feeding pump in GN centrifuge panel.

Change feeding pump to 5.5kw or 7.5kw. The pump can be controlled directly by GN centrifuge panel. There are interlock connection between centrifuge control and pump control.

Alternative solution:
If the job site is not capable to change for small feeding pump. Connect the existing pump panel control wires to GN centrifuge panel.
that the pump can be run.

The Portable Solids Vacuum Pump has a very wide application in different field. It is compact design with small footprint. Why it is called as Portable Solids Vacuum Pump?

1) GN Portable Solids Vacuum Pump is a 100% air driven pump with air control valves and components. There are no electrical parts or comments in the system. It is a very safe pump can be used for hazardous areas, it can be used for zone 0, zone 1 and zone 2 applications.

2) There are tires on the Portable Solids Vacuum Pump for easy movement.

3)The pump can transfer material with high gravity and high density. The pump can suck material with solids content max. up to 80%.

4) The Portable Solids Vacuum Pump can be used for suction pump to suction material from deep pits and discharged to as far as 500m away.

Below are some of the material the Portable Solids Vacuum Pump transfer applications

1) The Waste drilling mud and waste solids discharged from drilling mud system shale shaker, mud cleaner and decanter centrifuges

2) The pump can be used for Drilling mud transfer from a tank to other tanks without leakage

3) The pump can suck oily sludge and used in Waste pit cleaning projects

4) There there are no leakage during the pump suction and transfer, it can be used for Hazardous waste recovery

5) In oil and gas drilling field, it is widely used for Oil sludge, tank bottoms and residual removal and transfer

6) The Portable Solids Vacuum Pump can also be used for Barge holdings and vessel bottom clean out

7) The Portable Solids Vacuum Pump can be used in Bulk tank and silo transfer of material in liquid mud plant
8) Sand; Course, fine, conventional and frac sand
9) The Portable Solids Vacuum Pump can be used to transfer Diatomaceous earth
10) The Portable Solids Vacuum Pump can be used to transfer Animal waste etc.
Besides small size and middle size Portable Solids Vacuum Pump, GN Solids Control also makes big size skid mounted Solids Vacuum Pump for long distance transfer and for big capacity suction.

This week, GN Solids Control delivered two sets of drilling mud solids control was dispatch to a Russia client. The equipment will be used for projects in Russia to recover drilling fluid from oil and gas drilling activities. Considering the weather, the equipment and all components are designed for lower temperature areas.

Drilling mud solids control equipment together with drilling cuttings waste management system is an important closed-loop mud system, it can recover more valuable drilling fluid and reduce waste discharge. Reduce drilling costs and protect the environment.

GN Solids control can not only provide single processing equipment, but also provide full package drilling cuttings processing systems with turn-key solution, including different types of equipment. Vertical drilling cuttings dryer and decanter centrifuge are the key equipment of drilling cuttings treatment system.

For oil based drilling cuttings, the vertical drying device is an ideal equipment for separating drilling fluid and cuttings. The drying device receives cuttings discharged from the solid control shale shaker and runs at a speed of 900 rpm to effectively reduce the oil on the cuttings to 3% ~ 5% or less. We use a high hardness scraper to push the separated cuttings off the screen. The high quality scraper ensures the stable performance of the VG dryer and low maintenance cost.

Fine particles flow out of the vertical cuttings dryer through the screen hole and enter the buffer tank. The waste decanter centrifuge is used for further separation and treatment of the effluent from the dryer. We recommend the use of ultra-wear-resistant NEMO pump to transport the mud from the buffer tank to the centrifuge for fine particle separation. The centrifuge operates at a speed of 3200 rpm to produce a separation coefficient of 2062g, under which fine particles the size of 2 microns will be removed. After being treated by decanter centrifuge, the drilling fluid can be reused.

GN Solids Control can provide fixed speed or VFD frequency control mode of vertical drilling cuttings dryer and centrifuge. Customers can find almost all the equipment used for cuttings treatment from the crown energy product list. Sludge vacuum pump and screw conveyer for cuttings transportation, vertical dryer and high G drying screen for cuttings dewatering, and high speed centrifuge for fine cuttings separation.
If you have any requests, please feel free to contact GN Solids Control.

Mud Gas Separator is a safety device for oil and gas drilling mud system. It is not always used during running. But it is a must be equipment for safety operation. GN Solids Control makes 40 inch mud gas separation and 42 inch mud gas separation.

Application & Features of GN Mud Gas Separator

GN Mud Gas Separator is located after BOP choke manifolds, and before the drilling mud solids control system. Mud gas separation is normally uased after the BOP and choke manifolds, in order to continue drilling in underbalanced conditions where dramatic pressure surges are normal. The mud gas separation is always used comply with an igniter device to fire the harmful gas. GN Solids Control makes automatic igniter device as well.

The working principle of GN Mud Gas Separator
In dangerous “Kick” conditions, the mud gas separator allows operators to control and reuse the drilling fluid by removing most percentage of gas. The gas-cut drilling mud enters the flow line of the mud gas separator, where it hits a series of baffle plates. These baffles provide the surface area used to decompose the gas cutting mud. The mud is sent to the solids control shale shaker for further treatment, while the separated gas travels to the vent line at the top of the mud gas separator to maintain a safe distance from the rig and rig personnel. And flow to an igniter to fire the harmful gas at the remote area. The pipelines between mud gas separator and igniter device can up to max. 50 meters.

Basic Parameters of Mud Gas Separator
GN Solids Control has a standard Model Mud Gas Separator: GNZYQ1000A for 40 inch diameter, and GNZYQ1200A for 42 inch diameter mud gas separators. GN Solids Control can also make smaller size like 36 inch diameter. For other models of mud gas separator, please contact GN Solids Control sales team.
Maximum Mud Injection Rate (Liquid Handling Capacity) varies from 200 – 380m3/h (880 GPM ~ 1672 GPM).
Maximum Allowable Kill Rate (through MGS) is 90%.
Maximum Allowable Gas Flowrate (Vent Line) is 3900 M3/HR.
Design pressure of GN Mud Gas Separator is 1.6 Mpa. Maximum Allowable MGS Pressure (Mud Seal) LESS THAN 100PSI.