Advanced Solutions for Efficient Drilling Operations

Recently, GN Solids Control successfully shipped two advanced drilling mud dewatering centrifuge systems to a prominent European customer. Each complete system comprises a GNLW364FT decanter centrifuge, a chemical dosing system, a slurry feed screw pump, and two containers to facilitate smooth transportation and installation.

The GNLW364FT decanter centrifuge is engineered for exceptional efficiency in separating solids from drilling mud, significantly enhancing the dewatering process. This model is particularly noted for its reliability and performance in harsh drilling environments, making it an ideal choice for the demanding needs of the oil and gas industry. The accompanying chemical dosing system optimizes the separation process, ensuring that the mud is treated effectively to maximize recovery and minimize waste.

This shipment underscores GN’s commitment to delivering high-quality, innovative solutions to clients around the globe. By providing tailored systems that meet specific operational requirements, GN enhances the efficiency and effectiveness of waste management in drilling operations.

As GN continues to expand its global presence, this project reinforces the company’s strong reputation in the European market, showcasing its ability to meet the evolving needs of clients while contributing to sustainable practices in the industry. The successful delivery marks another step forward in GN’s mission to lead in solids control technology.

For offshore drilling companies, efficient solids control is essential to optimize drilling performance and reduce operational costs. The GN Linear Motion Shale Shaker provides an advanced solution, combining durability and high performance. Below are some standout features and benefits:

Innovative Shale Shaker Design

The patented shale shaker deck allows for real-time angle adjustments during operation, ensuring consistent performance. This mechanical adjustment feature, paired with the tighten rubber sealing on the deck and screen, extends equipment life and makes screen replacement easy.

Built for High-Performance Operations

The shaker deck undergoes heat treatment, making it capable of handling high G-force operations, which enhances its durability. Additionally, the pretensioned screens allow for quick and easy replacement, minimizing downtime.

Quality Components and Flexible Feeding Options

Equipped with vibration motors from leading brands, certified by IEC Ex, ATEX, and UL, the GN shaker guarantees reliable vibration performance. It also uses high-quality electrical components from SIEMENS and Schneider. Its flexible feeding options, including Weir, Top, and Hopper feeds, make it adaptable for various applications.

As the geothermal drilling industry continues to expand globally, the demand for reliable and efficient mud treating systems has never been higher. Recently, we provided a 1500 GPM Geothermal Mud Treating System to an overseas drilling contractor, equipped with GN’s cutting-edge technology to enhance drilling operations.

Comprehensive Equipment and Features

The system is anchored by two GNZS594J-SHBF shale shakers, designed to handle high flow rates while effectively separating solids from the drilling mud. Additionally, the GNZJ594J-D3S16NF desilter plays a crucial role in eliminating fine particles, ensuring that the mud remains clean and usable throughout the drilling process.

The system also includes five specialized tanks: a shale shaker tank, an intermediate tank, a suction tank, a storage tank, and a water tank. Each tank serves a unique function, contributing to the smooth and efficient management of drilling fluids. To further optimize the system’s performance, we have integrated multiple GN agitators, sand pumps, a jet mud mixer, and mud guns, creating a cohesive and powerful mud treating solution.

This system exemplifies our commitment to delivering high-quality GN equipment that meets the rigorous demands of geothermal drilling, helping our clients achieve success in even the most challenging environments.

Cutting-Edge Solutions for Drilling Waste Management

GN Solids Control is in the final stages of assembling a new batch of Screw Conveyors (Augers), a vital component of their drilling waste management systems. These conveyors, each section measuring 12 feet, are crafted from highly durable, abrasion-resistant materials, offering a longer lifespan than competing products. Designed for both offshore and onshore drilling operations, GN’s Screw Conveyors provide an efficient and cost-effective solution for transporting cuttings, while adhering to the highest safety standards.

Advanced Design for Maximum Efficiency

GN’s Screw Conveyors are engineered with a range of features to enhance performance and durability. The screw flights are made of thick, wear-resistant manganese steel, with an option for additional coatings to further extend their service life. The reinforced external frame allows for both horizontal and inclined installations, ensuring versatility in various operational environments. High-quality bearings from reputable brands like NSK and FAG ensure reliable, long-lasting performance.

Additionally, the conveyors are equipped with protective grating or upper covers, which can be easily accessed for maintenance. GN Solids Control also offers cuttings transfer pumps, complementing their screw conveyors for a complete, efficient drilling waste management system. With a commitment to innovation and quality, GN continues to lead the industry in providing robust solutions for the drilling sector.

Advanced Environmental Solutions for TBM and Pipe Jacking

GN Solids Control  has recently completed the production and deployment of its GNTBM-320 Tunnel Boring Machine (TBM) Mud-Water Separation System for a domestic client. This system is set to redefine how slurry is managed in TBM and Pipe Jacking projects, ensuring more sustainable and efficient operations.

Streamlining Slurry Separation Processes

The GNTBM-320 is designed to tackle the complex challenge of separating slurry, which often contains sand, stones, and other solid materials, generated during TBM and Pipe Jacking activities. By efficiently transforming slurry into reusable water and manageable solid waste, the system plays a crucial role in reducing environmental impact and supporting water conservation efforts.

Optimized Design for Urban Construction Sites

Urban tunneling projects often face constraints in terms of space and efficiency. GNSC’s GNTBM-320 system addresses these challenges through its compact and optimized design, which allows for installation in confined spaces without sacrificing performance. The system’s multi-level structure ensures that it can meet the high treatment demands of urban construction sites.

With the GNTBM-320, GNSC continues to lead the way in providing innovative and environmentally responsible solutions for the construction industry.

GN Solids Control offers an innovative Decanter Centrifuge designed specifically for drilling mud solids control and oilfield waste management. Our VFD drive decanter centrifuge, equipped with variable speed functionality, allows for efficient barite recovery, fine and ultra-fine solids separation, and dewatering. With options ranging from 9-inch to 22-inch bowls, GN provides versatile solutions for various applications.

Key Features of GN High Configuration Decanter Centrifuge

• Patent Design: Our centrifuges feature a patented design with the highest configuration and premium materials, ensuring long-term, reliable service.
• Durable Construction: The bowl’s cylindrical and conical sections are made from Duplex Stainless Steel 2304 through centrifugal casting, while other parts are crafted from SS304 stainless steel.
• Enhanced Protection: Tungsten Carbide Tiles protect the screw for extended lifespan and easy replacement. The screw flow distribution port and bowl solids discharge port are also safeguarded by tungsten carbide alloy.
• Flexible Application: The liquid discharge weir height is easily adjustable, allowing for flexible application across different tasks.
• Robust Support: The bowl assembly is supported by a tightened belt, protecting the bearing during movement.
• Advanced Control System: The centrifuge is equipped with a pressurized EX Proof VFD control cabinet, managed by a PLC system.
• Reliable Operation: Genuine SKF bearings ensure longer and more reliable operation.

Recently, a 22-inch large bowl centrifuge (GNLW553D-VFD) was successfully delivered to an oil service company in Asia, demonstrating our commitment to providing high-quality, efficient solids control equipment for the oil and gas industry.

Advanced Mud Management Solutions

GN Solids Control is excited to announce the successful delivery of our cutting-edge Mud Tank System to a client in Africa. Specifically designed for workover drilling rigs, our Oil Drilling Mud System, also known as a solids control system or mud circulation system, is essential for maintaining operational efficiency and environmental safety in oil and gas drilling.

State-of-the-Art Solids Control Equipment

Our Oil Drilling Mud System is engineered to support various drilling rig sizes, ranging from 250HP to 3000HP. The system incorporates several key solids control equipment components to ensure optimal performance:

1. Shale Shaker: For primary solids control, filtering out particles up to 100 microns.
2. Desander: For secondary solids control, removing cuttings down to 40 microns.
3. Desilter: For tertiary solids control, targeting cuttings as fine as 20 microns.
4. Decanter Centrifuge: For fine solids separation, effectively handling particles between 2-7 microns.

Comprehensive Mud Tank Configurations

Our Mud Tank System comprises multiple tanks, each serving a specific function to ensure efficient mud management:

1. Shaker Tank: For silting and initial separation.
2. Active Mud Tank: For active circulation of drilling fluids.
3. Suction Mud Tank: Ensuring a continuous supply of mud to the drilling pump.
4. Mixing Mud Tank: Facilitating the mixing and conditioning of drilling fluids.
5. Storage Mud Tank: Providing storage for treated and conditioned mud.

Optimized for Efficiency and Compliance

GN Solids Control’s Mud Tank Systems are designed to optimize drilling performance while ensuring strict compliance with environmental regulations. Our innovative design and robust equipment allow our clients to achieve superior mud management, reducing operational downtime and increasing overall efficiency.

For more information on how our Mud Tank Systems can enhance your drilling operations, please reach out to us.

Optimized Gas Removal for Drilling Fluids

GN Solids Control’s ZCQ Series Vacuum Degassers are engineered to enhance the efficiency of drilling fluid treatment by rapidly removing invasive gases. This innovative solution plays a crucial role in stabilizing mud viscosity and returning mud gravity, ultimately leading to reduced drilling costs and improved safety by preventing blowouts.

Features and Advantages

The GNZCQ Series Vacuum Degassers offer several key advantages for drilling operations:

• Effective Gas Extraction: These units ensure comprehensive gas removal from gas-cut mud, maintaining the proper mud weight.
• Self-Contained System: The degassers come equipped with a level sensor to avoid over-suction and ensure smooth operation.
• Powerful Mud Agitation: Acting as robust agitators, they improve the efficiency of desanders and desilters.
• Strategic Installation: Typically placed after shakers, these degassers enhance the overall effectiveness of the mud circulation system.

Global Reach and Industry Trust

GN Solids Control is ISO 9001-2000 certified and collaborates with leading industry players, including Oilfield Company of the United States and Century Int’l Oilfield Equipment LLC in the UAE. Our vacuum degassers and mud/gas separators are trusted by clients in India, Russia, the Middle East, and other regions worldwide.

Enhancing Drilling Operations Worldwide

By choosing GN Solids Control’s vacuum degassers, drilling companies can achieve more efficient and cost-effective operations. Our commitment to quality and innovation ensures that our products meet the highest standards, making us a reliable partner for drilling fluid treatment solutions globally.

Understanding Sludge Origins and Composition

Oil sludge varies significantly depending on its source, such as drilling operations or refineries. Identifying the origin and geographic location of the sludge is the first step in designing an effective treatment system. Additionally, understanding the sludge’s composition—specifically the percentages of oil, water, and solids—is crucial for selecting the right treatment methods.

Determining Treatment Volume and Timeline

The volume of oil sludge that needs to be treated and the timeline for the treatment process are key factors in planning. These details help in choosing the appropriate equipment and ensuring that the treatment process is completed within the required timeframe.

Addressing Current Challenges and Setting Goals

Analyzing the challenges of the current sludge treatment situation and setting clear goals for the desired levels of oil, water, and solids separation are essential. This information guides the development of a customized solution that effectively addresses existing issues and meets target outcomes.

Evaluating Existing Processes and Budget

Reviewing the current processes and equipment used for oil sludge treatment on site is important for identifying inefficiencies and areas for improvement. Additionally, understanding the budget constraints for setting up the new treatment plant ensures that the solution is both practical and cost-effective.

GN’s Advanced Equipment for Oil Sludge Treatment

GN provides a range of advanced equipment designed for efficient oil sludge treatment, including:

• Shale Shaker for separating coarse solids
• Decanter Centrifuge for separating fine solids or water and oil
• Polymer dosing system for improving oil sludge demulsification
• Dewatering System for flocculating ultra-fine solids
• Oil Water separators for two-phase liquid separation
• Thermal desorption unit to reduce oil content on solids to 0.3%

With the right combination of information and equipment, GN can offer a tailored solution that ensures efficient and effective treatment of oil sludge, meeting the specific needs of clients in South America.