Author Archives: mudcleaner

High standard centrifuge manufacturer – GN Solids Control

Centrifuges are used for separating solid particles from the fluid of different density, for example for cleaning oil in drilling waste fluids. High rotation speed of the rotor creates large centrifugal forces, pulling heavier particles to the side of the rotor, where they stay until removed during a regular maintenance, or from where they are removed continuously by a special mechanism. Frequently, the rotor of the centrifuge is driven by a separate electric motor, or by a shaft from the car engine.

centrifuges
GN Solids Control, with a separate U.S. brand GN Solids America, is a professional manufacturer on different size of decanter centrifuges. The centrifuge size varies from 9 inch to big bowl 30 inch to meet the application of different field.
GN design and make both 2-phase decanter centrifuge and 3-phase centrifuge for industry separation.
What is a 2-phase separation decanter centrifuge?
2-phase separation decanter centrifuge can used to separate solids or soil from the solids liquid mixture. The final products are solids and liquid mixture. If the clients want to get separate oil and water, they will use an oil water separator after it.
What is a 3-phase separation centrifuge?
3-phase separation centrifuge is widely used for oil water separate. They can separate and get the 3 phase final products: oil, water and soil. For a better separation result, 3-phase centrifuge cannot allow high solids content. Normally it will be used after a decanter centrifuge. A 2-phase centrifuge will be used to reduce the mud weight first. And then the liquids transfer 3-phase centrifuge.
GN Solids Control makes and designs centrifuges per the specified tasks and application requirement. All material of GN brand centrifuges are only chosen from high standard and famous brands. GN Solids Control own the full line advanced centrifuge processing machines. All these ensure GN made centrifuges are with optimized performance.
Moreover, GN owns a branch for design PLC and electrical control system; this gives GN advantages in electrical components for measuring and control technology. The performance and availability of the decanter centrifuge or three-phase centrifuges are significantly improved by the control system.

Drilling Cuttings Re-Injection Technology

Oil based mud is the most normal lubrication agent of offshore drilling rigs. During drilling activities, huge quality of oil base mud and oil based cuttings will be generated and come out together with the oil rigs. The sands and rocks come out together with the lubrication oil based mud will be covered with oily material, and it is Non hydrophilic. These oil base mud and oil based cuttings are hazardous and have very bad damage to the ground and environment. In order to reduce and avoid the oil base mud and oil based cuttings pollute environment, there should be a technology to inject the hazardous oil based mud and oil based cuttings to the suitable lay of the ground.
We call the technology of injecting hazardous oil based mud and oil based cuttings generated during drilling activities as drilling cuttings re-injection.

cuttings-re-injection
The environmental protection policy is more and more strict, The new policy regarding the zero discharge of offshore drilling in China marine area will come out very soon. The policy will bring new challenges to the drilling activities of offshore, so the drilling cuttings re-injection technology is imperative and necessary, especially in the Bohai area, drilling cuttings re-injection operation will be a must-be part of the drilling operation.
The drilling cuttings re-injection technology has been effective for many years in many countries, it is a mature technology rather than new.And it is proved that the drilling cuttings re-injection technology will not pollute the formation. As the injection ground layer is not a production layer, and it cannot break the cover to cause water pollution, and so on. The drilling cuttings re-injection technology is the most reasonable drilling waste disposal methods for remote offshore drilling rigs.
The core of the drilling cuttings re-injection technology m lies in the choice of the injection ground layer, to build the simulation of the joint and the system on the platform.

Drilling waste management specialist GN Solids Control return from Abu Dhabi oil show

Abu Dhabi oil show is one of the most important oil industry issues in GCC countries. Nearly 3000 companies will come for the oil show. And many visitors come from worldwide. GN Solids Control started to come for Abu Dhabi oil show since 2013. Every year, GN will meet with old friends and know new friends there on the big events. As most of GN old friends can see, GN keeps improving himself. Every year, GN takes surprise to GN friends. They experienced the developments of GN.

2016-11-11-adipec-oil-show-1
In 2016 ADIPEC, GN takes its popular size 14 inch decanter centrifuge for the oil show. It is the most popular size for mud solids control, drilling waste management, oily sludge separation, waste water treatment, dewatering system, and other fine solid remove applications.
Many clients showed great interest on GN decanter centrifuge, and have interest for more information. If you did not take GN brochure on the show, you can visit GN website to download, or contact with GN group to ask for information.
Besides the 14 inch waste management decanter centrifuge, GN Solids Control showed its high quality replacement screen. GN Solids Control makes high quality replacement screen for different models of shaker. For more details of GN screen, or want sample for test, welcome you contact with GN sales teams.
Below is the contact of GN group. Welcome you contact GN with the nearby branch to you for fast response.
•  GN China Company: HeBei GN Solids Control Co.Ltd.
•  No.3 Industry Road,Dachang Chaobai River Development Area,Langfang,China 065300·
•  40KM to Beijing International Airport
•  +86-186-32518256 (China·Time)
•  +86-316-5276997 / +86-316-5276990
sales@gnsolidscontrol.com
http://www.gnsolidscontrol.com

•  GN U.S.A Company: GN Solids America LLC
•  6710 Windfern Road, Houston, TX 77040, USA
•  +1 (713) 878-0880 / +1 (713) 320-3868 / +1 (713) 320-2103
•  sales@gnsolidscontrol.com
http://www.gnsolidsamerica.com

•  GN Russia company:
Г.Москва,Радонежского Сергия Ул.д.2
•  +7-8(925)304 25 70 / +7- 8(968)950 31 49
•  sales@gnsolidscontrol.com
•  http://www.gnsolidscontrol.ru

Composite material pretension screen for oil field shale shaker

There are many different kinds of replacement shaker screens according to different shapes of the screen frame and material. Below is the most normal type shaker screen type we normally used:
1)    Hook type (hard hook) replacement screen. It is mainly for below type of shaker models:
Derrick 513 and 514 shaker and mud cleaner, Derrick 2000 or 48-30 shale shaker or mud cleaner.
2)    Frame type replacement screens. The frame screen is mainly for GN brand shale shaker and mud cleaner, Mongoose type shale shaker and mud cleaners, Cobra, King Cobra series shale shaker and mud cleaner. VSM-300 series shale shakers.
3)    Soft hook screen. It is a very old type screen model. Fewer shakers utilize the screen type. As the soft hook screen cannot last long time. Its quality is not good. But as its lower price, may some old shaker type still use it.

steel-frame-screen
Tell from the materials, there are 2 types of frame screen: steel frame and composite material replacement screen.
Compared with steel frame screen, composite material screen can lost for a longer time, and it can be stocked for a longer time. Normally, the steel frame screen can only stock 1 or 2 years. If it stocks a longer time, the screen quality can be reduced, as the steel material cannot last long time even with suitable warehouse protection. But the composite material can last a longer time. You can stock the composite material for 4 or 5 years, if you do not need to use them. The reason is as the special design of the composite material screen. Inside of the composite screen, it is steel frame for reinforce. And then a special kind of plastic material to cover and fill the steel frame. As its complex production, the composite material price is higher than steel frame, but it can last a longer time.
GN Solids Control is a professional manufacturer for different models and type replacement screens. Welcome you contact GN group for more information of replacement shaker screen model.

750hp mud system package from GN Solids Control

GN Solids Control makes customized solution for different size oil and gas drilling rigs, no matter for onshore or offshore. GN makes high quality solids control equipment per international high standard and offered with competitive price. GN Solids Control main market is international market and Chinese high standard market.

Compared with US and European brand, GN Solids Control equipment is much more cost effective. As GN have international partner in different regions and own its own branch company in Houston America. GN keeps closed relationship with worldwide oil and gas field technology development. Compared with other Chinese brand, GN knows the international market better, and offers high standard equipment.

mud cleaning system

mud cleaning system

Below is a general configuration of a complete 750hp Mud Recycling system package made by GN Solids Control. The 750hp onshore oil rig mud system including but not limited to the following equipment:
3 Mud Tanks, volume of each tank is 40 cubic meters. Total volume of the 3 mud tanks is 120 cubic meters.

Mud Tanks Specifications is as following:
• API Skid I Beam, API lifting.
• Bottom tanks steel sheet 12 mm thickness
• Side Walls of corrugated steel 40 mm thickness
• Suction Line in bottom 8” x 6” Schedule 80
• Drain line with 10” butterfly valve
• Top ream of 4” pipe schedule 40
• Equipped with all required butterfly valves
• Tanks to be covered with API Grating & with API Hand Rails
• Each tank equipped with 6” equalizer
• Tanks complete with all interconnecting piping

Mixing tank is of 2 compartments, and it is equipped with the following:
• 1 ea 6” Hopper
• 2 Mud guns
• 2 Agitators
• Two centrifugal Pumps (6×8-14) 100 HP. One pump is used with hopper for mud mixing. Another pump is used as desilter feeding pump.

Active Tank of 2 compartments equipped with the following:
• 2 ea rotating type Mud guns
• 2 Agitators is equipped with double layer and with stabilizer on the tank bottom
• 1 set Desander is equipped with linear motion shale shaker and desilter cone assembly.

Shale Shaker Tank is equipped with following:
• Two Shale Shakers rated capacity is up to 600 GPM, and it is equipped with sand trap.

A full set 1500hp on shore oil rig mud system ready for shipment

This week, a full set of 1500hp on-shore oil and gas drilling rig mud system will be ready and dispatch to the clients.
It is a standard oil and gas drilling mud cleaning system composed of 4-stage solids control equipment as well as the degassers.
The full 1500hp mud cleaning system is composed of below items:

1500hp rig mud system

1500hp rig mud system

1)    1 ea mud gas separator (poor boy degasser) before the mud system. It is used to cut the intrusive gas in the mud before shale shaker.
2)    The 1500hp mud system is composed of 3 ea linear motion shale shaker for pre-separation. It is the first stage separation.
3)    After the 3 shale shakers, there is a vacuum degasser used to cut the fine gas bubble and protection the hydro cyclone separators. As the hydro cycone is a kind of pressure device. The gas bubble may make damage to the cones.
4)    A separate set desander mud cleaner and a desilter mud cleaner is followed after the degasser. They work for the second and third stage separation. After desilter separator, most particles above 27 microns will be removed.
5)    As the desander, desilter can only remove particles bigger than 27 microns.  The smaller size is out of its working range. After some circulation, the fine solids contents will be higher and higher. The drilling mud will be too weight for drilling activities. A big bowl decanter centrifuge model GNLW452 is equipped after desilter to recovery the valuable barite and reduce the mud weight.
6)    Over 30 sets mud agitator and mud guns are equipped with the mud system for better mixing and to avoid the mud settle down.
7)    Furthermore, the 1500hp mud system is with a jet mud mixing system to prepare new drilling mud.
The whole 1500hp mud cleaning system is divided into 3 parts – mud recycling tank, mud mixing and storage tank, water and fuel tank.

GN compact design mud recovery system for overseas customer

Compact design solids contorl system is a kind of mud system for solids remove and for drilling fluids recovery. It is widely used for water well drilling, horizontal directional drilling (HDD), coal bed methane (CBM), diamond drilling, piling, micro tunneling, and other no dig and underground construction jobs.
Features of GN compact design mud recovery system
1)Firstly, it can recovery as more drilling fluids as possible for reuse, it reduces the drilling cost. If without the mud system , drilling mud from the rig will be discharged as high solids control. It is not satisfied for drilling activities. Now more and more rigs are equipped with mud recovery system.
2)Secondly, it can reduce the waste discharge. The drilling fluids is somehow polution to the environment. As there are chemicals and sometimes, diesel in side for cooling and lubrication function. It will pollute the envoronment if discharged directly. With the compact design mud system, it can recovery as more drilling mud as possible. Therefore, the drilling cuttings discharge will be reduced.
3)Compared with other brand solids remove mud system. GN compact design mud system is specially designed for water well drilling, for HDD, CBM and no dig construction works. It takes a small footprint, and with ful functions.
4)GN compact design mud system can be customized per clients request and the job site conditions, to suit for different applications.

Solids remove unit for diamond drilling

Solids remove unit for diamond drilling

Recently, GN Solids Control dispatched a compact design mud recovery system for a internaitonal client. The mud system is for diamond drilling. Cliesnt want the system to be as compact as possible. Mud solids contorl specialist – GN Solids Control offers a system as below to cater for the clients job site condition.
1)Small size 2-panel shale shaker GNZS752 for preseparation
2)Mini size decanter centrifuge GNLW223C
3)Mud mixing system C/W hopper and mixing pump
4)All above equipment including electrical control system are mounted on the small size tank

Drilling waste high speed centrifuge for Abu Dhabi oil show

The Abu Dhabi International Petroleum Exhibition and Conference ADIPEC is the most important oil event in middle east and gulf countries. It is an oil show taken in Abu Dhabi UAE every year in Nov.. Around 2000 companies will come for the show, and visits come around the world to find suppliers and clients. The oil show is covering nearly everything for oil industries: off shore drilling rig, on shore drilling rigs, trucks, vessels, pipes, tubes, drill bits, mud systems, drilling cuttings treatment equipment, cables, motors, electrical control system, and so on. Most of the major oil company, petroleum companies and drilling company will come for the show.

2016_09_09-gn-ce09-09-14-59-25
GN Solids Control as a leading brand from China, they come for Abu Dhabi oil show for many time. In 2016 ADIPEC, GN Solids Control will take its advanced design 14 inch decanter centrifuge for the show. Clients with interest on GN Solids Control or its equipment, welcome you contact GN group to arrange a meeting with GN people there.
Applications of the 14 inch decanter centrifuge GNLW363C
1) It is the most popular size decanter centrifuge in oil and gas drilling. It can be used after shale shaker, desander desilter to recovery the barite. It can also used together with vertical cuttings dryer, high G drying shaker to treat the drilling cuttings
2) Dewatering sludges / mud and suspensions. The 14 inch centrifuge can be used together with chemical dosing system for dewatering or for oil sludge separation
3) The centrifuge can be used in food industry to treat fruits, flour, milk, or any other kind of liquid solids separation.
4) Centrifuge can be used for thickening sludge or mud
5) Clarifying different type liquids
6) Separating 3-phase mixtures, i.e. two immiscible fluid phases and a solid phase
7) Classifying solids in a wet suspension by grain size
8) Separation of solids according to various densities

GN’s new product line-Explosion proof electrical enclosure

GN Solids Control is one of the largest solid control and drilling waste management companies which specializes in manufacturing the related equipment, such as shale shaker, desander, desilter, mud cleaner, vacuum degasser, mud gas separator, decanter centrifuge, agitator, centrifugal pump, cutting dryer, screw pump, shear pump, mud gun and so on. After 10 years development, GN has promoted its products to over 60 countries and now it also established two overseas subsidiaries, US and Russia.

Explosion proof enclosure

Explosion proof enclosure

Recently GN formally introduced several new product line and systems, one of them is the explosion proof electrical enclosures. In many situations, the solid control equipment will be deployed in some explosive and hazardous environment during operation, especially in the oil and gas industry. The hazardous and dangerous gas coming under the well constantly. To keep the on site operators security and safety, all the electrical equipment needs to be explosive proof. Now to provide 100% safe products to its customers, GN has already set up a new workshop for manufacturing the explosive proof enclosures. Now GN can design and manufacture the explosion proof enclosures for all of its electrical products and can also customize it according to customer’s requirement. GN’s explosion proof electrical enclosures mainly include but not limited to the below: Exd series explosion proof electrical control panel, explosion proof motor starters, explosion proof junction box, ex positive pressurized control panel for VFD and soft starters. GN can provide the ATEX certified, IEC certified and CN certified electrical control enclosures, and all GN’s solid control equipment with the electrical control enclosures will provide you with a safe and worry free working environment. And GN’s 40,000 square meter facility with advanced CNC machine will guarantee the quality and delivery time of the enclosures, and with GN’s global subsidiaries and partners, it can provide excellent service to customers.

That’s the brief introduction of the explosion proof electrical control enclosure. Hopefully it will be useful to you.We will try our best to assist your business to be successful. Welcome to visit www.gnsolidsamerica.com and please send your inquiries to USA@gnsolidscontrol.com

 

Decanter Centrifuge: New Component for a Complete Mud Plant

The continuously low crude oil price for the past two years almost affected every company related to the oil and gas industry, especially the drilling companies and oil serve companies. Every economic unit is looking for a practical way to save the money while get the work done. And such trend brought some change when drilling companies or oil serve companies choose the equipment.

In oil and gas drilling practice, more and more drilling companies are using only 3 phase solids control equipment, including shale shaker, desander and desilter, for one thing, it could reduce the drilling companies’ cost if they don’t used the high cost decanter centrifuge, for another thing, the decanter centrifuge is more gentle for operating, only one set of decanter centrifuge may need 2 operators if it need to run around the hour. The drilling company tend to find a specialized mud company or mud station to do this job, for the forth phase separation.

centrifuges

Before, a mud station or mud plant is mostly used to storage the drilling mud, to get the new mud to be ready for new project, or just, to the most, add some necessary chemicals into the well treated mud. That’s why in traditional mind, the mud plant need mostly: 1. Mud tank, 2. Mud agitator, 3. Mud guns, 4. Jet mud mixing hoppers and shear pumps.

But since the change of equipment adoption in drilling companies, more functions are needed for the mud plant to have. Some mud plants now are using decanter centrifuge, it means, the forth phase of mud cleaning system is proceeded in a mud plant. In this way, the drilling companies are cutting the cost while the mud plant may gain more benefit from investing the high standard separation equipment.

Recently, GN has provided several high standard mud plant in this type, for more information, welcome to contact GN directly.