Author Archives: mudcleaner

Drill cuttings skips for the waste solids discharge

The drill cuttings skip is also called solids skips, waste collection containers, or skips. GN Solids Control can design and make drill cutting skips for the solids control system and drilling waste management systems.
Features of GN made drill cuttings skips (waste collection containers):

Customized waste collection container for SINOPEC

1) The drill cuttings skips are designed and fabracated accordance with DNV 2.7-1 standard. GN Solids Control can offer DNV 2.7-1 lifting certificate for the cuttings skips. The drill cuttings skips are capable for onshore and offshore applications.
2) The cuttings box is suitable for hazardous material transportation. The waste collection containers are completed sealed to avoid spill during transportation. And the cover is designed with an easy lock and unlock system for fast opening and closing. It is the ideal container to meet the HSE regulations for hazardous waste movement.
3) As manufacturers with his own research and development department, GN Solids Control can offer customized design drill cuttings skips to collect the drilling waste. The skips can be equipped with forklift access from all four sides, or only from 2 sides.
4) GN Solids Control designed and made drill cuttings skips (waste collection containers) suitable for container shipment. The waste collection containers can be put into container and loader with 2 layers. A full 40ft sea freight high container can load 14 ea waste material collection containers. The design can min. the sea freight cost, and also save clients inland shipping cost to move the waste collection containers.
Applications of the drill cuttings skips:
1) The drill cuttings skips can be used to collect and move the drill cuttings discharged from the drilling rig solids control system, like shale shaker, mud cleaner, desander, desilter and barite recovery decanter centrifuges.
2) The drill cuttings skips can be used to collect and move the cuttings discharged from the drilling waste management system, like high G drying shale shaker, vertical cuttings dryer, high speed decanter centrifuges,
3) slop oil, Oily sludge from tank cleaning, oily sludge from tank bottom, vessel, crude oil tank bottom sludge, etc…

See GN advanced design composite screen in Abu Dhabi oil show

GN Solids Control is a leading brand for drilling rig solids control equipment, like shale shaker, mud cleaner, desander, desilter, decanter centrifuge, vacuum degasser, centrifugal degasser, poor boy degasser mud agitator, full functional tank systems and various pumps.
Shaker screen is an important wearing spare parts for solids control spare parts. But mostly, the solids control company do not manufacturing replacement shaker screens by themselves. The screen cost is high, and the quality is not satisfied. It cannot last long. Clients have to pay much money on the screen consumption. Per the continue request of GN clients, GN R&D department takes some years and developed high quality composite material screen production line. Now GN replacement screen can cover nearly all the popular brand frame screens.


ADIPEC is one of the famous oil exhibition worldwide. It takes in Abu Dhabi UAE every year in Nov. GN Solids Control comes for the big events through years. In the past years, GN Solids Control tools his latest design decanter centrifuge for the show. Per clients’ request, this year, GN Solids Control will takes its latest design composite material replacement shaker screen for the exhibition. Clients from worldwide can come and check GN screen quality in Abu Dhabi on the oil show. Below are some of the replacement screens GN Solids Control do make:
1)    Replacement screens for MI-Swaco MONGOOSE PRO shale shaker and mud cleaner, MONGOOSE PT shale shaker or mud cleaner, MEERKAT shale shaker or mud cleaner.
2)    Replacement screens for NOV Brandt Cobra, King Cobra, Mini Cobra, Venom, LCM-2D, LCM-3D shale shaker or mud cleaner or mud conditioner.
3)    Replacement screens for VSM 300 shale shaker and mud cleaner with different screens for Scalping, Primary, and Secondary deck.
4)    Replacement screens for fluids system shale shaker or mud cleaner with screen dimension of 29×42 series shaker.
If you have interest to come for the 2017 ADIPEC exhibition, please contact GN sales team for arrangement.

River water cleaning and dredge slurry separation system

GN Solids Control offers customized and turnkey solutions on various kind of liquid solids separation project, like river water purification and cleaning system, the dredge slurry separation system.
Features of the river water purification and cleaning system, the dredge slurry separation system:
1) Normally, the capacity of the river water cleaning system and the dredge slurry separation system is big. Like 1000 m3/h or more. As the river water requested to be cleaned is near the life areas. They have to finish the separation job as short as possible to reduce the affect to nearby people normal life.


2) The particle size of the solids in the dirty river water or in the dredge slurry is not for sure. It normally contains unexpected big stuff, like shoes, rocks, household waste, etc…
3) The fine solids or ultrafine solids control is normally very high. They will increase the difficulty of the separation plant.
The normal equipment GN Solids Control will be used for the river water purification and cleaning system, the dredge slurry separation system:
1) Linear motion solids control shale shaker GNZS594G, or even the double deck shale shaker GNZS706E. Some time, the shale shaker is equipped with 2 kinds of shaker screens. Some batches of shale shakers are equipped with coarse screens to remove the unexpected big stuff in the dirty water for preseparation.
The second batch of shale shakers are equipped with fine shaker screen for the next step pre-separation, to remove the solids above 200 microns.
2) Mud cleaner combined with under flow shale shaker, desander and desilter. The mud cleaner is for the second and the third stage separation. The desander cone will remove solids over 50 microns. The desilter cones will remove solids over 27 microns.
3) Different sizes centrifugal pump to feeding for the desander and desilters. GN advanced design centrifugal pump is interchangeable with NOV Mission Magnum pump. It is the most popular pump design. It can be interchangeable with client’s old Mission pump. And they can use GN spare parts for client’s old Mission pump.

Mud agitator for drilling fluids tank and oily sludge tank

Mud agitator is popular and simple design solids control equipment. It is widely used in different tank systems, like trip tank, solids control shale shaker tank, suctions tank, storage tank, mixing tank, pill tank. Mud agitator is also be used in liquid mud plant in the drilling fluids tank, water tank and oil tank system.
Mud agitator is a based solids control equipment with simple design. Based on the connection type of driving motor and gearbox, there are 2 different designs of mud agitator.
Mud agitator design 1: Direct connection type mud agitator. For this kind of mud agitator, the driven motor and gearbox is connected directly on the tank. It is a compact design with small footprint and less weight.


Direct connection type mud agitator includes below major components:
1) 3-phase Explosion proof driving motor for zone 1 (Class 1 Div. 1) applications.
2) Heavy duty gearbox from famous brand
3) Agitator shaft. The length of the agitator shaft is depends on the tank inner depth.
4) Single lay or double lay impeller suits for the shaft length and tank inner depth.
5) For tanks with inner depth over 1.8 m , shaft stabilizer will be equipped to avoid the agitator shaft from swaying during rotating.
Mud agitator design 2: Coupling type mud agitator. For this kind of agitator, the 3-phase motor and gearbox is mounted on a skid and connected through a coupler. Advantage of coupling type mud agitator is that, it is easy to mount on the mud tank system, and easier for maintenance.
Coupling type mud agitator includes below major components:
1) 3-phase Explosion proof driving motor with coupler for zone 1 (Class 1 Div. 1) applications.
2) Heavy duty gearbox from famous brand
3) A mounting skid for the 3-phase motor and heavy duty gear box
4) Agitator shaft. The length of the agitator shaft is depends on the tank inner depth.
5) Single lay or double lay impeller suits for the shaft length and tank inner depth.
6) For tanks with inner depth over 1.8 m , shaft stabilizer will be equipped to avoid the agitator shaft from swaying during rotating.

FHD centrifuge VS VFD centrifuge for waste management

GN solids control brand decanter centrifuge with VFD control panel has been used by many big oil and gas drilling companies, mud service companies, drilling waste management companies. GN Solids Control equipment and the drilling waste management equipment have been exported to 74 countries and regions till now, like U.S.A, UAE, Saudi Arabia, Australia, Argentina, UK, Malaysia, Thailand, Singapore, Romania, Brazil, Egypt, Algeria, Qatar, Kuwait, Yemen, Russia, Sudan, Morocco, PNG, South Africa, Nigeria, India, Indonesia, Korea, etc…
GN Solids Control provides 2 options for variable speed control for waste management decanter centrifuge:
Option 1 is variable frequency drive (VFD).
Option 2 is full hydraulic drive control (FHD).


Normally GN Solids Control provide centrifuge with pressurized VFD control panel with air conditioner instead of FHD, the reason is as below:
1) VFD centrifuge is more convenient for maintenance and repair. Because the electric components in the VFD is standard models, most of them are from ABB/Siemens/Schneider brand, the users can source it locally if they need to replace some parts. But the FHD should be repaired by the manufacturer if it failed to work.
2) VFD centrifuge is much cheaper than FHD. Until now there is no many good manufacturer of the core components of the FHD, we have to import, which leads the production cost very high. VFD centrifuge is more popular because it is a cost-effective option.
3) GN Solids Control had noticed to fix the inverter and other electrical components inside the VFD control panel during shipment, so you can be rest assured that they will not be loosed or fall off during transportation.
4) GN Solids Control have protection inside the VFD for Voltage and Current instability when start the centrifuge, if the change of voltage/current is in a acceptable range, it will protect the inverter from being damaged.
If you want to know more information of more about the project reference of GN Solids Control, please you contact GN team.

Telescopic decanter centrifuge skid for oil field and waste management

GN solids control is a leading manufacturer for high quality decanter centrifuges for oil & gas drilling, for fine solids separation and for waste management applications.

The specially designed telescopic skid is welcomed by GN clients as its compact design and the convenient usage. GN design telescopic skid is very user friendly, and it is conformed with the HSE requirement at jobsite. GN normal design telescopic skid is for 1 set of the high speed decanter centrifuge or big bowl decanter centrifuge. It is available for GNLW363CG-VFD centrifuge, the big bowl centrifuge GNLW453C-VFD and GNLW553C-VFD. During shipment, operators only need to fall down the telescopic skid to suit for the container shipment. During working, operators can lift the skid to a suitable height and then fix it.

The skid is complete with foldable walkways, guardrail and stairs. The normal design is with ladder, operator need to climbing up and down carefully. For GN centrifuge skid, they use stairs with guardrail at each side for security. It is easy and safety for operators goes up and down. Furthermore, the VFD control panel and the NTEZSCH screw pump feeding for centrifuges are both mounted on the skid for compact design and fast movement. If clients request, GN can offer customized design to make a telescopic skid suitable for more than 1 centrifuge models.

Many jobsite people, like ADCO engineers said, it is the first time to see a telescopic skid design like GN do. They have many brands centrifuges. But no company offer a telescopic skid like GN. They are amazing when they see GN design telescopic skid with GN decanter centrifuges at their jobsite. It is very nice, convenient and safety for the jobsite people. From the telescopic skid design, they can see GN is really the one to think more for the clients. They have confidence to use any other GN Solids Control equipment and drilling waste managemnet equipment.

4 Panel Drilling Fluids Shale Shakers to Russia for big oil drilling rigs

GN Solids Control just complete a batch of drilling fluids shale shaker for Russia client. The shale shakers are going to install for 3 big oil drilling rigs. The model of the shale shaker is GNZS594E-HB shale shaker with 4 panel of pretension composite frame shaker screen.

Russia is one of the big oil production countries. China and Russia economy relationship is very close. The Belt and Road policy also drives the economy between China and Russia. GN Solids Control business has been growing fast in last 2 years. GN Solids Control has set up offices in Russia and been working together with local partners to offer fast support to Russia client.

Drilling rig shaler shaker for Russia

The features of GNZS594E-HB shale shaker:
1)    Heavy Duty design and heat treatment for the shaker basket to get the adjustable G force up
to 7.5 G. High G force for better separation and efficiency.
2) The shaker bed below the screen is made from stainless steel to have anti-corrosion features for longer life.
3) Patent shaker screen seal technology for avoiding fine solids bypass and to have easy maintenance.
4)  Italy OLI or US Martin Brand Vibration Motors, GN Ex Control panel with SIEMENS or Schneider Component. Reliable performance and make it easier for spare parts replacement.
5)  Mechanical Deck angle adjustment while working system to work reliably for different
drilling fluids.
6)  User friendly shaker locking system made from stainless steel.
7)  The vibration spring is covered with rubber for safety and less noise.

8) GN Solids Control can offer high quality composite mateiral shaker screen for GNZS594 shale shaker

GN Solids Control shale shaker include different models from 2 panel mini shale shaker GNZS752, ,3 panel shale shaker GNZS703, 4 panel shale shaker GNZS594 and 6 panel double deck shale shaker GNZS706. Depends on different jobsite conditions, we can select the best suitable shale shaker for the operation. Normally, we keep a minimum of stock of 20 shale shakers in stock for fast delivery.

Shale shaker and jet mud mixer for 2 drilling rigs in India

2 weeks ago, a batch of  shale shaker and 2 sets jet mud mixers were shipped to the sea port for a drilling company in India. The shale shakers and jet mud mixer is for 2 drilling rigs.

The customer is very familiar with Chinese suppliers. Regarding shale shaker, their previous supplier is U.S and European brand. For this order, they compared all their previous suppliers in U.S and European, and also contacted nearly all the solids control manufacturers in China. But finally, they believe GN Solids Control products is the most attractive with its excellent quality and reasonable price.

Furthermore, GN Solids Control has its own screen production line for different models replacement shaker screen. GN high quality composite material screens for GN shakers can help them saving much cost on the screen consumption. They believe GN shale shaker and jut mud mixer can give more benefit to them.

One of the client’s concerns is that, their jobsite is very corrosive. It requests an excellent anti-corrosive performance of the shale shaker.
1) All GN paint brand is Maritime Heavy anticorrosive Japan Kansai paint.
2) GN Solids Control shale shaker deck is made from stainless steel. For other companies, they mainly use carbon steel. Heat treatment on the whole shaker deck and the additional reinforcing beam at both sides of the deck wall make the shaker deck strong enough for high vibration force to perform a better separation performance.
3) High standard pre-treatment of steel material. All the parts should be prepared by ball blasting except for the galvanized parts and the place, which cannot be prepared, by ball blasting.
4) High standard coating requirement and the coating materials for shale shaker and jet mud mixer:
a. 1 lay Zinc rich Heavy Duty epoxy primer, thickness 50μm;
b.1 layer Epoxy micaceous iron oxide intermediate, thickness 100μm;
c. 2 layers Polyurethane topcoat finishing, thickness 80μm;

Besides all the benefit, GN Solids Control can offer high quality replacement screen the clients old shakers. GN Solids Control high composite material shaker screen performance and lifetime is even better than the OEM screens. But GN Solids Control screen price is much better than the OEM.

High quality pretension replacement screen for VSM300 shale shaker

VSM300 shale shaker is specially designed by NOV Brandt company for offshore applications. The VSM 300 shale adapts Balanced elliptical motion. And the shale shaker is equipped with 3 shaker decks:
1) The first deck on the top we call it as scalping shaker deck. The screen in this deck is called as VSM300 Scalping shale shaker screen. It is made from composite material. There are totally 3 ea scalping shale shaker screen for the first shaker deck. The scalping shaker deck will use coarse scalping shaker screen to remove the big sides sands and particles.
2) The second deck in the middle of VSM300 shale shaker is primary deck. The shale screens are used in primary deck is called as VSM300 primary screen. The primary deck is the major separation deck of VSM300 shaker. There are 4 pcs primary shaker screen for this shaker deck. The original VSM300 primary shaker screen is made from composite material for longer life time and longer storage time.
3) The bottom deck of VSM300 shale shaker is drying deck. There are 2 pcs drying deck shaker screen in this deck. The drying deck screen is very small size, with dimension only 685x203mm.
The VSM300 shale shaker is with totally 9 ea shaker screens : 3 ea scalping screen for the first deck, 4 ea primary screen for the second deck, and 2 ea drying screen for the bottom deck. As it is in the bottom and is with very small area, many shaker operators do not use the drying deck shale shaker screen, in order to simplify operation and reduce the screen cost.
Replacement screen is a big and general cost for the VSM300 sakers. Where you can source the high quality replacement screen for VSM300 shaker?
1) Firstly, you can contact NOV Brandt, the shaker supplier to get the replacement screens.
2) Secondly, besides Mongoose shaker screen, Mi-Swaco also make screens for other brand shakers, including screens for Brandt VSM300 shakers.
3) Above 2 companies are both from U.S. If you want to get high quality interchangeable screen with competitive price, GN Solids Control is your ideal choice. As an international reputable brand solids control manufacturer, GN Solids Control owns the complete production line for composite material shaker screen. GN brand replacement screen, the quality is equal to OEM, for some models, it is even better to the OEM, but price is much more lower.

Heavy contaminated soil cleaning and recovery system

In the past decants, economic development is the main concern of most countries and governments. It generates huge quantity of pollutions and wastes. One kind of waste is the polluted soil. Especially the heavy contaminated soil generated from chemical industry and drilling rig and oil field. The contaminated soil contents different kinds of waste oil, heavy oil, lubrication oil, diesel oil, grease oil, chemicals and other kinds of waste materials.
The drilling waste can be stocked in the waste pit or collected by trucks or vacuum truck, and dumped near the site work for treatment.
The contaminated soil material can be dumped by using bracket loader to the newly supplied pump feeders or screw conveyer to the treating system for cleaning and separation.


And then the contaminated soil material can be then transported via a belt conveyer or screw conveyor or other kind of transfer device to cleaning tank. Hot water will be added to the tank, to mix and heat in the washing tank. The cleaning tank is a tank with mud agitator and transfer pump, and with the function of mixing and heating. The mixing tank heating tank can be a vertical tank on Horizontal tank.
The mixed heated material are mixed with water and chemical and pumped from the Mix and heat washing tank to Soil Process Tank. In this step, shale shaker can be use to separate solid from liquid.
Centrifuge separation system will be followed after shale shaker separation. Chemicals should be added to the centrifuge for a better separation. Most of fine soil can be moved in this step. With chemical dosing, some of the fine soil smaller than 2 ~ 5 microns can be removed.
The liquid mixture from centrifuge separation will be moved to 3-phase separation system to separate soil, waste and oil. The recovered water can be reused in this heavy contaminated soil treatment system as dilution and heating water. While the recovered oil can be sell to the oil treatment factories.